Operating principle of a refrigerated thermocoding unit


Decoding error codes Thermo King SL 200

An experienced driver probably knows the most common error codes for the Termoking SL200e and other refrigerators of this brand. Those who have just started working on such a refrigerator can use a table that lists all possible errors in the Termoking SL200e and their codes. Knowing the decoding of the code, you can quickly find out the reason for the malfunction of the refrigerator and make the right decision.

The microprocessors equipped in different models of the Termoking line may differ. The table displays all possible emergency codes, and in the Termoking SL200, for example, the error codes may not contain everything that is listed in the table, just like in any other modification of the refrigerator. The table, as a rule, indicates for which units and control units it can be applied.

0No alarm messages85Forced operation of the installation
1Microprocessor Power Reset86Discharge pressure sensor
2Evaporator coil sensor87Suction pressure sensor
3Return air sensor88Reserved for CR
4Charge air control sensor89ETV Electronic Throttle Valve Circuit
5Ambient air sensor90Electrical overload
6Coolant temperature sensor91Entering Power Ready
7Engine speed sensor92Sensor class not set
8The installation operates using a coil sensor93Low compressor suction level
9High evaporator temperature94Loader #1
10High discharge pressure95Loader #2
11The installation is controlled by an alternative sensor96Low fuel level
12Trip due to sensor or digital input97Remote return air sensor (CR)
13Check sensor98Fuel level sensor
14Defrost timed out99High compression ratio compressor
15Check glow plugs / air inlet heater100Heater fan malfunction
16Manual start not completed101Evaporator coil outlet temperature control (CR)
17The engine does not turn over102Low Evaporator Coil Temperature (CR)
18High engine coolant temperature103Heater fuel level low
19Low engine oil pressure104Check the rotation speed of the remote fan (not currently in use)
20Engine (CR steam engine) does not start105Receiving Tank Pressure Solenoid Valve Circuit
21Check cooling cycle106Purge valve circuit
22Check heating cycle107Condenser Inlet Solenoid Valve Circuit
23Cooling cycle malfunction108Opening time limit exceeded
24Heat cycle fault109High discharge pressure
25Check generator110Suction Line Solenoid Valve Circuit
26Check cooling performance111Installation configuration
27High speed steam engine112Check remote fans
28Aborting a pre-trip test or self-test113Electric heating circuit
29Defrost damper circuit114Multiple alarms - operation impossible
30Defrost damper stuck closed115High pressure cut-out relay
31Oil pressure switch116High pressure cut-in relay (currently not used)
32Low cooling performance117Automatic switching from diesel to electric drive
33Check engine speed118Automatic switching from electric to diesel drive
34Modulation circuit119Reserved for CR
35Operating relay circuit120Generator excitation circuit
36Electric motor does not rotate121Liquid injection circuit
37Engine coolant level122Diesel/Electric Drive Relay Circuit
38Phase rotation error123Evaporator coil inlet temperature sensor
39Water valve circuit124Check the temperature sensor at the outlet of the evaporator coil
40High speed chain125Tank level sensor
41Check engine coolant temperature126Back pressure regulator
42Forced operation of the unit at low speed127Setpoint not set
43Forced operation of the unit with modulation at low speed128Engine Hours Maintenance Reminder #1
44Check the fuel system129Engine Hours Maintenance Reminder #2
45Hot Gas Bypass Valve or Hot Gas Bypass Valve Circuit130Reminder No. 1 regarding motor operating hours maintenance
46Check air flow131Reminder No. 2 regarding motor operating hours maintenance
47Trip due to remote sensor132Maintenance Reminder No. 1 based on total operating hours of the unit
48Check belts or clutch133Maintenance Reminder No. 2 based on total operating hours of the unit
49Checking backup sensor 1134Power on time
50Reset clock135Reserved digital inputs
51Emergency shutdown circuit136Redundant digital outputs
52Heating circuit137Check damper motor heater output
53Economizer valve circuit138Data logger (DAS) actual time clock battery failure
54Test mode timeout139Interrupting the vacuum mode
55Check engine speed140Currently not in use
56Evaporator Fan Low Speed ​​Circuit141Automatic switching from diesel to electric drive is disabled
57Evaporator Fan High Speed ​​Circuit142Check Thermax valve
58Condenser Fan Low Speed ​​Circuit143Check remote area drain hose heater terminal
59Condenser Fan High Speed ​​Circuit144Loss of CAN communication in expansion mode
60Booster chain145Loss of controller enable feedback signal
61Checking Low Battery Voltage146Software version mismatch
62Ammeter out of calibration range147Fan speed output control Multi Temp
63The engine or steam motor has stopped - cause unknown148Automatic switching from electric to diesel drive disabled
64Pre-trip reminder149Alarm not defined
65Abnormal temperature difference150Sensor reading below range (DAS and HMI)
66Low engine oil level151Sensor reading over range (DAS and HMI)
67Liquid Line Solenoid Valve152Faulty DAS sensor
68Internal controller fault153Error loading expansion module flash
69Magnetization reversal circuit154Trip relay malfunction due to low suction pressure
70Hours counter failure155Lost CAN communication with HMI
71Interservice time counter 4 has exceeded the specified time limit156Heat exchanger suction/liquid bypass valve
72Interservice time counter 5 will exceed the specified time limit157OptiSet Plus profile mismatch
73Interservice time counter 6 will exceed the specified time limit158Failed to load main software
74Resetting the controller to default settings159Check the condition of the battery
75RAM controller malfunction160Loss of communication via the CAN bus with the radio expansion board
76Controller EEPROM malfunction161Data logger actual time clock (DAS) faulty
77Invalid controller EEPROM checksum188Data Logger (DAS) microprocessor failure
78EEPROM data logging failure203Return air sensor display
79Data logger memory full204Charge air sensor display
80Compressor temperature sensor216Data Logger Digital Inputs (DAJ)
81High compressor temperature234Check relative humidity sensor
82Compressor high temperature shutdown250Resetting the Data Logger (DAS) Clock
83Low coolant temperature251Check radio expansion board configuration
84Restart in zero mode252Check the automatic fresh air exchange circuit

What to do if Termoking SL200e gives an error

It is better for novice drivers to have a table with them where error codes for Thermo King SL200 or other modifications are given not only with an explanation, but also with brief instructions on what to do in each individual case.

Errors of the Termoking SL200e, like other refrigerators, can be divided into several categories of complexity:

  • Errors that are resolved automatically. When the controller issues such an error, the driver does not need to take any action. But the error must be recorded and reported to the technician who performs maintenance of the unit.
  • Errors of Termoking SL200, etc., which do not lead to shutdown of the unit. If such a malfunction occurs, you can complete the delivery of the goods and then contact the service center. The driver can fix some problems himself.
  • When the Termoking SL200e issues an error code, which is accompanied by the unit shutting down, repairs are required immediately. In this case, you will have to call the service department to the place where the unit is stopped. Knowing the Termoking SL200 error code, you can tell it to the service specialists so that when they go for repairs, they can take the necessary spare parts with them.

Thus, error codes for Thermo King SL200 and other modifications of the unit will help you make the only right decision in any situation.

Spare parts from Refkomplekt - a reliable solution to any problem with the Thermo King unit

"Refkomplekt" is a company in Nizhny Novgorod that supplies spare parts for refrigerators throughout Russia. Using the company catalog, you can purchase spare parts to solve problems reported:

  • error codes Termoking SL200;
  • error codes Termoking SL400;
  • error codes Termoking SL300;
  • Thermoking SMX 2 errors, etc.

The company's product range includes a wide selection of spare parts, from mounting bolts to fuel intake, temperature recorder and much more. etc. A wide selection of spare parts allows you to purchase all the necessary equipment in one place, and even get a good discount. Therefore, cooperation with can be beneficial both for refrigerator owners and service centers working to eliminate refrigeration errors.

Publication date: 07/24/2020

Frame

Refrigerated container bodies come in different sizes: 10 feet, 20 feet, 40 feet and 45 feet. You can read about the features of these sizes in our article Dimensions and dimensions of a refrigerated container

It is important to understand that the structure of the hull can vary greatly, based on the dimensions of the refrigerated container, manufacturer and year of manufacture.

What is the body made of?

For example, let's take the most popular size - 40 feet. The container body consists of a supporting frame (vertical and horizontal corner beams) at the corners of which there are fittings (eyelets for loading and unloading the container) and transverse floor beams.

Walls

The wall of a refrigerated container is a sandwich made of polyurethane foam panels (100 mm thick) with an outer covering of stainless steel 2-3 mm thick (since 2000) or “riveted” aluminum (before 2000). The internal coating also consists of stainless steel (shiny walls) or aluminum (white walls), 1 mm thick.

Internal borders. They are also called reinforced sides. In some buildings, refrigerated containers were made to order from the shipping line. They are designed to avoid “swelling” of the housing walls. This occurs when a loaded reefer container is placed on the ground. As a result of the pressure of the load, the body inflates. If you use the refrigerator as a stationary refrigerator and do not move it loaded, then you will not see any special advantages of this modification.

A metal sheet 0.6 cm thick is installed on the cross beams of the supporting frame. Next comes 10 cm thick foam. 3 cm plywood. And a durable T-shaped aluminum profile that can easily withstand a regularly operating loader with goods.

In a 45ft refrigerated container the floor is flat.

Ceiling

The ceiling is the same sandwich, 15 cm thick. 35-grade foam is used. The inner surface is aluminum (white color) or stainless steel (shiny ceiling). The outside is made of stainless steel.

Doors

The doors are made of the same multi-layer panels as the walls and ceiling of the building. The doors swing open to an angle of 270°, which ensures convenient loading and unloading of products. The thickness of the sandwich is 10 cm. 50th foam is used. The inner side is made of stainless steel. The outer side is often made of aluminum. Less commonly made of stainless steel. There is rubber sealing at the end of the doors. Also, the doors are equipped with special latches that allow the cargo compartment of the refrigerator to be hermetically sealed.

Operating principle of a refrigerated container

The refrigerated container system is closed and sealed. It contains freon, a cooling gas. In this case, R-134a.

Through the suction line, this gas enters the compressor. The compressor pumps this gas and then it enters the condenser, where it is brought to a boil and becomes colder. From the condenser the gas enters the receiver. The receiver plays the role of an expansion tank. This is where the excess pressure is released. Next, the gas passes through the dryer filter, i.e. the gas is dried and supplied through the expansion valve to the evaporator. Next, the evaporator fans take the cold away from the evaporator, blowing cold air from top to bottom. The air passes through the container, circulates, returns back to the top and, thus, becomes colder with each circle. Due to this, the temperature decreases.

Refrigeration unit

The refrigeration unit of a refrigerated container is a “cassette” block in which electronics and components are installed.

The composition and characteristics of electronics can vary greatly depending on the brand of the container (Carrier Transcold, Daikin, ThermoKing, Sabroe, Seacold, Mitsubishi). If you want to understand their differences in detail, read the article https://ref-konteyner.ru/blog/kakie-byvayut-brendy-refkonteinerov

The most popular brands are Carrier and Thermo King.

Despite the fact that there are differences between manufacturers, they are also very significant between the models of these brands. We described all the details in this article https://ref-konteyner.ru/blog/modelnyi-ryad-refkonteinerov-carrier

In the future, in this article, we will provide information using the example of the Carrier brand and the most popular model in the world, ThinLine, which has been consistently produced for more than 30 years.

The main elements of a refrigerated container installation:

  • Compressor
  • Capacitor
  • Condenser fan
  • Evaporator
  • 2 evaporator fans
  • Controller with multiple starters
  • Receiver
  • Drier filter

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